Rover SD1 Story by Paul Bridger

How project SD1 started

Paul Bridger's excellent pages were linked from my site and now seem to have disappeared from the web. Below are cached pages that were left on my PC and have been included in my site. If anyone knows where the original pages now reside, could they tell me the URL so I can restore the links.

The Rover Specialist Division 1 or SD1 as it later became known, was created by the combined talents of Rover and Triumph engineers, with the styling being the responsibility of David Bache. Its' role was to replace both the Triumph 2000/2500/2.5PI and Rover (P6) 2000/2200/3500 ranges. Its' main features were that it combined the looks of a Ferrari Daytona with simple and basic (some people might call old fashioned) mechanics.

Rover P8

Work really started independently on the replacements for the Triumph 2000 and Rover 2000 in 1969, but the Rover engineers were also already working on the larger 31/2 Litre (P5) replacement and this new P8 (see photo) was given more importance when the Leyland Company joined forces with the British Motor Corporation (BMC) to create British Leyland (BL). The team did concentrate on this large boxy style replacement for the P5 (the standard vehicle used by the British Government throughout the seventies), but the model was soon deemed to be too close in competition for the new Jaguar XJ saloon (another manufacturer in the great BL empire) and the concept was quietly dropped in 1971, but not before it had progressed to being nearly production ready.

Many people were involved in the development of the SD1 notably (see photo) from left to right Mike Lewis (Chief Engineer), David Bache (Head of Styling), Spen King (Director of Engineering), Gordon Bashford (SD1 Design).

Some of the others involved were Geoff Purkis, Jim Parkinson and David Eley (the last pair were responsible for the 2300/2600 engine and the manual gearbox and rear axle)

Some of the design team

The Triumph 2000 range received a makeover in 1969 (receiving a new front, rear and interior), which updated its' early sixties design, the proposal to produce a Stag V8 engined 3000 model, was luckily resisted (just think of the warranty claims that would have created), while the Rover 2000 range was given a mild update in 1970 (new front grill and instruments). These changes were deemed enough for the cars to continue for at least 5 years.

Early in 1971 the management/product department at BL suddenly realised that it did not make any sense for there to be any direct internal competition between models in the vast range of cars they produced and for there to be as much major component sharing as possible (Sounds a bit like the present VW groups policy with itself, Seat, Skoda & Audi.)

The models produced at that time by BL (with their introduction dates) and proposed future models
1959 Mini (with newly styled 1969 Clubman)
1962 1100/1300 (range to die in 1973)
1971 Allegro (Supposedly the 1100/1300 replacement, but sharing Mini or Maxi mechanics)
1961 MG Midget (to save costs and continue exports to the USA, was to share its engine and gearbox with the Spitfire)
1962 Triumph Spitfire
1965 Triumph 1300/1500 (set to become the Dolomite and Toledo range when it started sharing its mechanics with the Marina and TR7)
1969 Maxi
1970 Marina
1964 1800/2200 (its' replacement the 1975 Princess being well under way)
1962 MGB (Due to receive the new O series OHC engine later in the late 1970s)
1968 Triumph TR6 (its' replacement the Dolomite based 1976 TR7 nearing completion)
1963 Rover 2000/3500
1963 Triumph 2000/2.5PI
1970 Triumph Stag (sharing most of its mechanics with the 2.5PI)
1961 Jaguar E-Type(its' replacement the XJ12 based 1975 XJS being developed at the time)
1958 Rover 31/2 Litre(Production now very limited and soon to cease)
1968 Jaguar XJ series
1968 Daimler Limousine (based on the 1961 Jaguar MkX)

Other than the Midget and Spitfire, the Rover 2000/Triumph 2000 range were the only models in direct competition with each other, being almost the same size and price, having similar performance they also appealed to the same buyers and unfortunately there was no chance of any component sharing between these models (The Triumph 2000 range did shared major components with the TR6 and Stag).

The thinking at the time was that if one new model were to replace these 2 cars, if it was cheaper to produce, easier to build and appealed to the same buyers then at last at least one model in the BL range might make some money for the shareholders. (Large cars normally equal large profits)

So Rover project P10 (as the P6s replacement had been known) was renamed RT1 (for Rover Triumph first joint project), but within 2 months the project was renamed SD1 as Jaguar, Rover and Triumph were now grouped together as the Specialist Division.

A brand new purpose built factory was built at Solihull to produce the SD1 and was at the time the most modern in Europe. The factory was built to be able to reach the optimistic production figures set by BL, but was really far to large and some say not built quite right. There are still rumours that the extraction fans in the paint shop sucked air and grit in rather than taking fumes out.

To get the SD1 into production over £100 million of tax payers money was donated by the British Government (as unfortunately for some years British Leyland had been losing millions and by 1975 was bankrupt. Nationalisation was seen as the only answer and the Government then start pouring money in).

£95 million was spent on development, tooling and the construction of the factory alone.

The decision to produce a five door hatchback was taken at an early stage, but as late as 1975 doubt started to creep in. The likeliness of losing the important executive saloon and estate market that the Triumph 2000 and P6 dominated, with a hatchback made a proposal to update the Triumph 2000 range of 4 door saloon and 5 door estate with the Austin 2200 E6 straight 6 engine and sell this along side the SD1 for the foreseeable future seem sensible. So at least one prototype was built to assess the possibility (it worked well, but was later thought unnecessary but the work done would later prove useful on export models)

The SD1 body shell was designed to be light for its size, with substantial central safety cell for the passenger compartment while both areas in front of the front wheels and behind the rear wheels were crumple zones designed to fold up in a major accident (this would lessen the damage done to the occupants should the car crash). The under body being very similar to the Triumph 2000 incorporating the same type of inner wheelarch design and floor pan stiffening.

Mechanically a revised P6 V8 engine (improved cylinder heads with better valve gear plus a standard type rear crankshaft seal instead of the previous rope type of seal), a new 5 speed manual gearbox (later used in TR7 and XJS and numerous Land Rovers), a well located live (non-independent) coil sprung rear axle were fitted. At the front revised Triumph Dolomite/2000 Macpherson struts were used.

Click here for the V8 story

The SD1 on sale


On release the SD1 was extremely popular, with many second hand models being sold for more than new cars as the waiting list was measured in months. Motorists and journalists approved of the sporty handling, the composed ride and the modern design of the exterior and interior. It was voted Car of the Year and received more awards than any car had previously (I have not been able to find another car since that has awarded so many trophies for its design).

Invitation to SD1 launch

1977 Car of the year

In late October 1977 the new 6 cylinder models 2300/2600 were released and the Rover 2000 ceased production. But the Triumph range continued through into 1978 when because of the SD1s popularity it was killed off.



Click here for the 6 cylinder story

Things then started to go wrong, poorly applied paintwork, various water leaks, failure of the self levelling rear suspension units, gearbox problems, electrical problems & general poor build quality became evident to the Rover dealers and various motoring magazines. The company fleet buyers and public soon noticed as well and sales dropped like a stone. Warranty claims started mounting up. Luckily at the same time fewer SD1s were being built due to the numerous strikes at the BL factories so the late 1980/1990s problem of thousands of complete cars sitting in fields did not happen (the cars were incomplete). Some SD1s spent 6 to 8 weeks being built according to the production records (Some of which is viewable Click Here)


Expansion of the range


The Range now included 2300, 2600, 3500 models and was available with optional Dunlop Denovo tyres claimed to run deflated for 100 miles at 50 mph, making a spare unnecessary and gaining more luggage space.

The next model of SD1 to be released was the V8S in 1979. This was essentially the 3500 model but with an even more luxurious interior with corduroy type of seat trim and most of the optional equipment standard. Throughout the range different exterior colours were now available and the traditional type of plastic Rover badge made a return in place of the metal skeletal design seen on the original SD1's. Also the front panel above the bumper now incorporated an air intake. This was mainly for the benefit of the air conditioned cars but also improved cooling for all the other models

The ranges' first facelift


The SD1 sales did not pick-up even after the 1979 Buy British Campaign and the Cars with the Gremlins removed Advertisements, these just reinforced the publics disappointment with the lack of build quality in the entire BL range. So in an attempt to generate a revival in sales Rover upgraded the entire range in 1980. All specifications were increased, the major changes appear to be better (more expensive looking and feeling) material covering the seats and illuminated switches in the instrument pod also headlight washers and sunroofs were available for most of the range. The 2300 was joined by the 2300S & the 2600/3500 now became the 2600S/3500SE. The V8S was replaced with the even more luxurious Vanden Plas (named after the coachwork company owned by BL, although no SD1 ever appears to have gone to Vanden Plas to be upgraded/converted).

 USA/Canadian Specification SD1

 USA/Canadian Specification SD1



In 1981 an important event occurred with regard to quality, all production ceased at purpose built Solihull factory and production moved to Cowley. This was very important as these later cars and later 1982 onwards(as they are now known) Series 2 cars appeared to be much better made, with most of the niggling faults solved and paint quality improved dramatically.

Land Rover moved into the Solihull factory and did not seem to suffer the same quality problems as the SD1 production line. Now following their takeover of Land Rover, Ford own the Solihull Factory. This is ironic as the original purpose of this factory was to produce the Ford Granadas' main European rival

Since the SD1 first appeared in 1976 it was quickly realised its performance car potential, notably Janspeed and Turbo Technics who offered a twin turbo conversion giving a performance boost to the standard V8 engined cars and single turbo conversion to the 2600, which raised the top speed to over 130mph, with the important 0-60mph acceleration time being reduced by over 1 second from standard.

Meanwhile Rover were creating their own version of a performance SD1.

Click here to read about this first performance SD1

The prototype car had Webers fitted in place of the SU carbs fitted to the standard car and other modifications to produce a very rapid and thirsty car. Lessons learnt from this car would be very worthwhile later on

The SD1 gets its' main face lift

The biggest changes came to the SD1 range in 1982. Customers complaints had been noted since 1976 and bought about a series of changes which resulted in what is now often called the Series 2 models (or SD2 by parts manufacturers/motor factors).

 Early Series 2




Although the basic bodyshell was not altered, the most noticeably changes were seen at the front with a new spoiler which was designed to help road holding and reduce the drag cd by 0.02, a plastic air intake above the new wraparound front plastic bumper, flush fitting headlights, new plastic bumpers, new indicator lamps and stainless steel trim around the front lights. At the rear the tailgate was altered and a new rear window glass fitted which extended further down the tailgate by 5 inches, this incorporated as standard a rear wiper (although this had been a dealer fit Unipart option since 1980) which answered complaints about poor rearward vision, new wheels were also seen with alloy wheels featuring on most of the range as standard.

The interior was also changed after complaints about the first cars being totally devoid of any real luxury features like wood or even wood effect formica (as fitted to the Rover P6) . A large new instrument pod featuring hi-tech electronic angular instruments instead of the previous round instruments, with the volt meter being replaced with either a digital clock or a trip computer. Wood did make a return to the most of the ranges' interior either just on the doors or on the doors and across the main dash board assembly. Also a new thicker rimed steering wheel was fitted.

British Leyland officially became the Austin Rover Group in 1982.

It was not only the looks that changed as changes were made to the engines (with the fitment of automatic chokes, solex carburettors and increased service intervals).

Also new was the 2000 model (with Rover happily using the nostalgia of the old P6 to help sales) fitted with the O series engine from the Morris Ital fitted with twin carburettors and a 2400SD turbo diesel, this being fitted with an Italian VM engine, making the SD1 the fastest diesel engined car available at the time. This VM engine was later enlarged to 2500 cc and fitted to numerous Range Rovers and the Rover 800.

 Rover 2000 Automatic




Also later in 1982 came the Vitesse. This was created due to the need for more power as Rover was to go racing. And Rover was very serious about racing, it wanted to win. The BL competition department based at Abingdon (home of MG) had been closed in 1979 when its last vehicle the TR7 V8 was withdrawn from rallying, So a new competitions department was set up called Motorsport. One of Motorsports first cars was the SD1

This was followed by some circuit racing SD1s, but to compete with Capris and BMWs more power was needed.

For a few years the Rover V8 engine had been fuel injected, mainly for emissions in the USA and Switzerland, and a development of this TR8 based system was initially thought to be tunable for performance. But it was soon totally redesigned and a Lucas badged and produced, Bosch based system was created. As the race cars needed to be production based so this system had to be seen fitted to the production SD1. The Vitesse was released in October 1982 at the British Motor Show as a limited edition, factory order model.

The car was distinguished from lesser models by having larger 15'' lattice style alloy wheels, lowered suspension, a large rubberised rear tailgate spoiler (which lowered the drag cd by a further 0.02 and reduced rear end lift at speed) and along each side the car screamed Vitesse in 6'' letters on the lower part of the doors.

The model was to be named the Rapid, but Aston Martin, who owned that name, objected, so BL used the name Vitesse previous used on the successful Triumph Herald based range last made in 1971.

The Vitesse was the fastest Rover to date. Also at the time it was the fastest five door production saloon car in the world.

Inside the interior was basically to Vanden Plas specification (but available only in two tone grey) with the exception of unique bucket seats trimmed in a similar material as used on the MG Metro. Although a few Vitesse models did have these seats trimmed in leather, no doubt at great expense.

In 1983 the Vitesse was classified as a standard production model and was made available with automatic transmission.

In 1984 the Vanden Plas model received the Vitesse engine and this new flagship SD1, the Vanden Plas EFi was launched. This model was the ultimate luxury model and was always fitted with an automatic gearbox and remained at the top of the range till the end.


Other changes that effected the rest of the petrol engined range in 1984 were the fitment of SU carburettors with electronic management, these replacing the Strombergs used for the last 2 years

In 1985 indicator repeater lens were fitted across the range and placed in the front wings between the wheel arch and the front door. No more major changes appeared to be made until production ceased in July 1986 (although quite a few cars were registered in 1987).

The Rover 800 replacement was launched in 1986, this was essentially similar to SD1 in looks (the rear hatch was designed to be the same angle as the SD1s) with a floorpan of very similar design (maybe the engineers were still dreaming of rear wheel drive)and was produced in co-operation with Honda(who named their variant the Legend or Acura.)

Later this model received an even worst reputation than the SD1, forcing Rover totally out of the USA market for the second time. The SD1 was thus the last British designed and built Rover and with the ceasing of it's production so the ended another part of British history.

Disappointing sales.


Just over 300,000 SD1s of all variants were produced between 1975 and 1986 compared with over combined 600,000 of the Rover 2000/3500 and Triumph 2000/2500 ranges produced between 1963 and 1978. This could be seen as a success or a failure, but the lack of different body types defiantly had an adverse affect on sales, maybe more than the atrocious build quality

Paul Bridger's excellent pages that have been linked form my site seem to have disappeared from the web. These are cached pages that were left on my PC and have been included in my site. If anyone knows where the original pages now reside could they let me know the URL so I can restore the links.



Click here for:  (unfortunately these links do not work at the moment)

Details of production records and when your car was built
Retail prices
Body Colours
Specifications, road tests and production changes. Just click on the model
Under construction